Garlic Paste Manufacturing Process
Segmentation ➡ Peeling ➡ Washing ➡ Air-Drying ➡ Grinding
- Segmentation: Whole garlic heads are rapidly separated into individual cloves by a garlic separator, preparing them for subsequent peeling. Automated segmentation reduces the labour intensity of manual separation and enhances overall production efficiency.
- Peeling: Separated cloves proceed to the garlic peeling machine for processing. Specialised garlic peeling equipment swiftly removes outer skins without damaging the cloves themselves, forming a fundamental step in ensuring paste quality.
- Washing: Peeled cloves undergo thorough cleaning in a bubble washer. This process utilises water flow and bubble agitation to remove residual impurities, achieving hygienically clean garlic cloves.
- Air-drying: Post-washing, damp cloves pass through an air dryer to rapidly remove surface moisture, preventing clogging of subsequent grinding equipment and safeguarding product quality.
- Crushing and Grinding: The dried cloves are fed into a garlic paste grinder for crushing and fine grinding, yielding a uniform, smooth paste product. The fineness can be adjusted according to customer requirements.
The entire garlic paste manufacturing process employs automated, continuous handling of bulk raw materials, providing a robust foundation for efficient production.
Garlic Paste Making Machine
1. Garlic Separator
The primary function of the garlic separator is to automatically disassemble whole garlic bulbs into individual cloves. Utilizing precision rollers and vibrating mechanisms, it achieves efficient clove separation while minimizing damage rates. For garlic processing plants, employing separators significantly reduces manual clove separation costs whilst ensuring uniform clove size, providing stable raw material for subsequent peeling and grinding operations.
2. Garlic Peeling Machine
The garlic peeling machine is a vital component in the garlic paste production line. It removes the outer skin from garlic cloves through mechanical friction, rolling, or airflow methods. Advanced peeling technology ensures cloves remain intact and unbroken, achieving a peeling rate exceeding 90%. The garlic peeling equipment operates smoothly and can be adjusted flexibly, accommodating various white- or purple-skinned garlic varieties. It serves as a critical step in guaranteeing the purity of the final garlic paste product and represents the pivotal function of the high-efficiency garlic peeling processing line.
3. Bubble Washer
The bubble washer employs circulating water and air bubbles to thoroughly remove residual soil, garlic skin fragments, and impurities from clove surfaces. Its unique bubble tumbling design ensures uniform cleaning of every clove, eliminating cleaning blind spots. For garlic paste processing plants, this translates to cleaner end products, easier compliance with hygiene standards, and reduced risk of residue clogging grinding equipment.
4. Air Dryer
The air dryer rapidly removes surface moisture from garlic cloves, ensuring stable raw material conditions before entering the grinder. Utilising air duct circulation combined with high-efficiency air knives, it dries moisture without damaging the clove structure. Dried cloves enhance grinding efficiency, reduce grinder blockages, guarantee uniform paste output, and significantly improve production continuity and stability.
5. Garlic Paste Grinder
The garlic paste grinder serves as the core equipment in the garlic paste processing line, responsible for crushing and grinding dried garlic cloves into uniform paste. It can be adjusted to achieve desired fineness and consistency according to customer requirements. Designed for stability and durability, the grinder facilitates long-term continuous production, ensuring consistent texture and a smooth, refined mouthfeel in the final paste.
Technical Data
| Specification | Details |
| Production capacity range | 500–3000 kg/h |
| Peeling rate | ≥98% |
| Damage index | < 5% |
| Cleaning method | Bubble agitation water wash |
| Grinding fineness | Adjustable, uniform and stable |
| Line power configuration | 380V / 50Hz (customisable) |
| Equipment material | Food-grade stainless steel construction |
Highlights of Garlic Paste Processing Line
- Tailored Solutions: Lonkia designs bespoke garlic paste production line configurations based on clients' production capacity requirements, factory layouts, and raw material characteristics, ensuring optimal operational performance and output efficiency for each production line. The right solution is crucial to the success of your garlic paste production business.
- Competitive Pricing: Lonkia offers market-competitive pricing while guaranteeing equipment performance and stability. Through optimized production processes and supply chain management, our garlic paste processing lines deliver outstanding return on investment, helping businesses reduce overall costs.
- Premium Equipment: The entire garlic paste production line is constructed from food-grade stainless steel. All critical components undergo rigorous testing and quality control, ensuring long-term stability and durability for continuous operation. High-quality design minimizes failure rates and extends service life.
- High Efficiency: From garlic clove separation and peeling to washing, drying, and grinding, Lonkia's garlic paste processing plant features highly integrated processes where equipment operates in synergy, enabling efficient continuous production. Consistent output capacity and uniform paste fineness effectively enhance production efficiency and product quality consistency.
Why Choose Lonkia Garlic Paste Processing Lines?
- Proven Reliability Through Extensive Experience: With over 20 years of experience in manufacturing food processing equipment, Lonkia has long specialized in developing and refining machinery for garlic paste and condiment production. Our complete garlic paste production lines feature mature designs and stable operation. Contact us for the best garlic paste making machines.
- International Certification and Quality Standards: All garlic paste making machines comply with CE and ISO certification requirements, strictly adhering to global quality standards to provide customers with safe, dependable production machinery.
- Global Export and Application Cases: Lonkia's garlic paste processing lines have been exported to numerous countries, demonstrating extensive practical experience across diverse raw material conditions and production environments.
- Professional Installation and After-Sales Support: We provide comprehensive, one-stop professional services encompassing installation, commissioning, operator training, and long-term maintenance. This ensures seamless equipment commissioning and sustained, efficient operation for our customers.
